TR-9200 Gas Online Analysis System
Product Introduction
The
TR-9200 Gas Online Analysis System is an integrated industrial gas monitoring
solution designed for continuous analysis of gas composition in metallurgical,
energy, and industrial process applications. It supports customized analyzer
configurations, sampling and pretreatment systems, and sample drying processes
to accommodate different operating conditions.
Featuring
imported components, cabinet or shelter-type installation, and
application-specific engineering, the TR-9200 helps improve process stability,
energy efficiency, operational safety, and waste gas recovery. It is suitable
for monitoring converter gas, blast furnace gas, pulverized coal injection
systems, dry coke quenching circulating gas, industrial gases, and biogas.
Performance Features
1.Flexible System
Configuration: Analyzer models and measurement parameters can be selected
according to customer requirements.
2.Cabinet or Shelter
Installation: Supports cabinet-type or hut-type configurations for
different industrial sites.
3.Reliable Components: Uses
imported components to support stable operation and long-term performance.
4. Customized Sampling
Pretreatment: Sampling and pretreatment systems are engineered according
to gas composition, temperature, pressure, dust, and moisture conditions.
5. Sample Drying
Technology: Integrated sample drying helps condition gas samples for
compatible analyzers.
6. Improved Operational
Safety: Online gas monitoring supports process supervision and safety management.
7. Energy Efficiency
Optimization: Gas composition data helps operators evaluate combustion,
gas recovery, and industrial process efficiency.
8. Waste Gas Recovery
Support: Provides analytical information for evaluating and optimizing converter gas
recovery and related processes.
9. Application-Specific
Engineering: System design is tailored to individual process conditions
and sampling requirements.
Working Principle
The
TR-9200 collects gas samples from designated industrial sampling points and
transports them through a customized sampling and pretreatment system.
Depending on the application, the sample may undergo dust removal, cooling or
drying, pressure regulation, and other conditioning steps before entering the
selected gas analyzers.
Configured
analyzers measure target components such as oxygen (O₂), carbon monoxide (CO), carbon dioxide (CO₂), and hydrogen (H₂). The
measurement results support online process monitoring, operational adjustment,
safety supervision, and gas recovery optimization.
The
specific analytical technologies, measurement ranges, and pretreatment
configuration depend on the selected analyzer models and site conditions.
Technical Parameters
1. Blast Furnace Pulverized Coal Injection
|
Sampling Point
|
Measured Gas
|
Measuring Range
|
Analyzer Model
|
|
Pulverizing
Bag Outlet
|
O₂
|
0–10%
|
JNYQ-O-11
|
|
Pulverizing
Bag Outlet
|
CO
|
0–2,000
μmol/mol
|
JNYQ-I-41
|
|
Coal
Mill
|
O₂
|
0–10%
|
JNYQ-O-11
|
|
Pulverized
Coal Bin
|
CO
|
0–2,000
μmol/mol
|
JNYQ-I-41
|
2. Converter Gas Recovery
|
Sampling Point
|
Measured Gas
|
Measuring Range
|
Analyzer Model
|
|
Converter
Gas Recovery
|
CO
|
0–100%
|
JNYQ-I-41
|
|
Converter
Gas Recovery
|
O₂
|
0–5%
|
JNYQ-O-11
|
|
Gas
Chamber Inlet/Outlet Duct
|
CO
|
0–100%
|
JNYQ-I-41
|
|
Gas
Chamber Inlet/Outlet Duct
|
O₂
|
0–5%
|
JNYQ-O-11
|
3. Blast Furnace Gas Analysis
|
Sampling Point
|
Measured Gas
|
Measuring Range
|
Analyzer Model
|
|
Furnace
Top
|
O₂
|
0–5%
|
JNYQ-O-11
|
|
Furnace
Top
|
CO
|
0–40%
|
JNYQ-I-41
|
|
Furnace
Top
|
CO₂
|
0–30%
|
JNYQ-I-41
|
|
Furnace
Top
|
H₂
|
Not
specified in the supplied data
|
To
be confirmed
|
Note: The supplied specifications do not include the H₂ measuring range or analyzer model. These
parameters should be confirmed according to the final system configuration.
Application Scenarios
• Blast
Furnace Pulverized Coal Injection: Monitors oxygen and carbon monoxide at
the pulverizing bag outlet, coal mill, and pulverized coal bin.
• Converter
Gas Recovery: Measures CO and O₂ to support
gas recovery process monitoring and operational control.
• Blast
Furnace Gas Analysis: Monitors O₂, CO, CO₂, and other
configured gas components at the furnace top.
• Dry
Coke Quenching: Analyzes circulating gas composition to support process
monitoring and operating efficiency.
• Industrial
Gas Monitoring: Supports online gas composition analysis in industrial
production processes.
• Biogas Analysis: Provides a
configurable platform for monitoring selected gas components in biogas systems.
TR-9200 vs. Conventional Standalone Gas Analyzers
|
Comparison Item
|
TR-9200 Gas Online Analysis System
|
Standalone Gas Analyzer
|
|
System
Design
|
Integrated
system with customized sampling and pretreatment
|
Primarily
an individual analytical instrument
|
|
Analyzer
Configuration
|
Configurable
according to process requirements
|
Depends
on the selected instrument
|
|
Sampling
Points
|
Can
support multiple designated sampling locations, subject to system design
|
Usually
configured for a specific sampling point
|
|
Sample
Pretreatment
|
Application-specific
pretreatment and drying options
|
May
require separate pretreatment equipment
|
|
Installation
|
Cabinet-type
or shelter-type
|
Depends
on instrument design
|
|
Process
Integration
|
Designed
for industrial process monitoring
|
Integration
depends on interfaces and installation
|
|
Typical
Applications
|
Converter
gas recovery, blast furnace gas, coal injection, and other process gases
|
Gas
analysis for a defined measurement task
|
Frequently Asked Questions
1. What is the TR-9200 Gas Online Analysis System used for?
It
is designed for online gas composition monitoring in metallurgical and
industrial processes, including blast furnace gas analysis, converter gas
recovery, pulverized coal injection, dry coke quenching, and biogas
applications.
2. Which gas components can the TR-9200 measure?
Depending
on the selected configuration, the system can measure O₂, CO, CO₂, H₂, and other specified gas components.
3. Can the system be customized for different industrial
processes?
Yes.
Analyzer models, measurement ranges, sampling points, and pretreatment
processes can be configured according to customer requirements and site
conditions.
4. What installation options are available?
The
system supports cabinet-type and hut-type installations, depending on site
layout and environmental requirements.
5. Why is a sampling pretreatment system necessary?
Industrial
gas samples may contain dust, moisture, or other substances that affect
measurement reliability. Appropriate pretreatment helps deliver a suitable
sample to the selected analyzer.
6. How does the TR-9200 support converter gas recovery?
By
monitoring CO and O₂
concentrations, the system provides process data that can help operators assess
gas composition and support recovery process optimization.
7. Can the system monitor pulverized coal injection
processes?
Yes.
The supplied configuration includes O₂ monitoring
at the pulverizing bag outlet and coal mill, along with CO monitoring at the
pulverizing bag outlet and pulverized coal bin.
8. Does the TR-9200 support blast furnace top gas analysis?
Yes.
The supplied configuration includes O₂, CO, and CO₂ measurements. Additional components, including H₂, can be specified subject to confirmation of the analyzer
configuration.
9. What information is needed to configure a TR-9200
system?
Important
details include the process application, sampling locations, target gas
components, required measurement ranges, sample temperature and pressure, dust
and moisture levels, installation environment, and output or communication
requirements.
